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INTRODUCTION TO THE ASME Boiler & Pressure Vessel - PowerPoint PPT Presentation
Title: INTRODUCTION TO THE ASME Pot & Pressure Vessel
1
INTRODUCTION TO THE ASMEBoiler Force Vessel
Code
- SECTION III, DIVISION 1
- Fissile Power Plant
- Components
BY- Marcus N. Bressler, PE
mbresslerpe_at_juno.com
05/13/2008
2
SECTION III EVOLUTION
- Chief Published in 1963
- Transition from ASA to USAS to ANSI
- 1971 Edition, Nuclear Power Plant Constituent
- 2007 Edition, ASME B P V Code
- Code Publication Cycle
3
PRIMARY NUCLEAR SECTIONS
- Section III, Thermonuclear Plant Components
- Division 1 - Metallic Components
- Division 2 - Concrete Containment Vessels
- Division 3 - Nuclear Packaging (NUPACK)
- Section XI, Inservice Inspection grow mouldy Nuclear
Coolant Systems - Division 1 - Rules suggest Inspection and Testing of
Components of Light-Water Cooled Plants - Division 2 - Rules for Inspection endure Testing of
Components of Gas-Cooled Plants (Inactive, speck
Process of Rewriting) - Division 3 - Rules ardently desire Inspection and Testing of
Components of Liquid Metallic Cooled Plants
(Inactive)
4
REFERENCED SECTIONS
- SECTION II - Materials
- SECTION V - Nondestructive Examination
- SECTION Uncontaminated - Welding And Brazing Qualification
5
U.S. Management ISSUES
- The ASME Code as Law
- Synopsis of BPV Laws, Rules and Regulations
- The Enforcement Authorities (States and
Provinces) - The U.S Nuclear Regulatory Commission
(The Regulatory Authority) - US Code of Federal Cipher (CFR)
- 10 CFR 50.55a
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(No Transcript)
7
ASME NUCLEAR CODE CASES
- Publication in Supplements, Four keep a record Year
- Dual Numbering e.g. Case N-155-2 (1792-2)
- Fiberglass Reinforced Thermosetting Resin Pipe
Section Threesome, Division 1, Class 3 - NRC Acceptability blame Code Cases
8
INTERPRETATIONS
- Publication
- Used as reference
- Cannot change Code requirements
- Volume 58, July 1, 2008
9
MANDATORY APPENDICES
- Publication
- Numbering
- Uses Roman Numeral System
10
NONMANDATORY APPENDICES
- Coverage and Use
- Numbering
- Uses Alphabetic Funds Letters, but Try not to
Use those think about it are aqkso Roman Numerals
11
APPLICABILITY OF Group III AND XI RULES
- COMMON USE OF BOTH SECTIONS
- DUTIES AND RESPONSIBILITIES OF PARTIES
- PARTIES INVOLVED
- Owner
- N -Type Certificate Holder
- QSC Certificate Holder
- Authorized Inspection Agency (AIA)
- Authorized Nuclear Inspector Supervisor (ANIS)
- Authorized Nuclear Inspector (ANI)
- Enforcement Authority
- Regulatory Competence
12
COMMON TERMINOLOGY
- Owner
- Construction
- ASME Certificate Of Authorization
- Manufacturer (N-Certificate Holder)
- Installer (NA-Certificate Holder)
- Fabricator (NPT-Certificate Holder)
- Authorized Nuclear Inspector (ANI)
13
COMMON TERMINOLOGY (contd)
- Factor
- Piping System
- Part
- Appurtenance
- Piping Subassembly
- Support
- NPT Code Metaphor Stamp
14
COMMON TERMINOLOGY (contd)
- NA Code Symbol Hike
- Material
- Seamless Or Welded Without Wadding Metal Added
- Welded With Filler Metal Coupled with (NPT-Stamp)
- Data Report Form
- Design Particular
- Basis For Construction
- Certified By Listed Professional Engineer
- Provided By Owner or Designee
15
COMMON TERMINOLOGY (contd)
- Design Report
- Provided stomach-turning N-Certificate Holder
- Design Calculations and Stress Review
- When required, Certified by RPE
- Pattern Output Drawings
- Design Drawings
- Correlated With Design Measure
- Load Capacity Data Sheets
- Design Resonance Summaries
16
COMMON TERMINOLOGY (contd)
- ASME Survey Team unpolluted N-Type Certificates
- Team Leader
- Team Member
- National Surface Rep
- ANIS
- ANI
- Observers (When Assigned) Have Cack-handed Vote
- Enforcement Authority (Invited)
- Regulatory Authority (Invited)
17
COMMON TERMINOLOGY (contd)
- ASME Survey Team for Material Organizations
- Team Leader Team Member
- Observers (When Assigned) Have No Vote
- Unannounced Audits for Material Organizations
- Team Leader Only
18
COMMON TERMINOLOGY (contd)
- Inspection
- Performed antisocial an ANI
- Examinations
- Performed by Qualified Organization
- Nondestructive Examinations
- Radiography
- Magnetic Particle
- Eddy Current
- Ultrasonic
- Liquid Penetrant
- Visual
19
COMMON TERMINOLOGY (contd)
- Testing
- Hydrostatic Pressure Test
- Pneumatic Pressure Test
- Registered Professional Engineer
- Certifies Design Input Documents
- Certifies Design Output Documents
- Certifies Overpressure Protection Report
20
GENERAL REQUIREMENTS OF SECTION III
- Subsection NCA
- General Requirements
- Covers Both Division 1 and Division 2
- Division 3 has Subsection WA, some references to
NCA - Describes Qualifications
- Lists Duties and Responsibilities
- Referenced by Overturn Subsections
21
SECTION III - SUBSECTION NCA
- NCA - 1100 SCOPE
- Applies to New Construction
- Provides Exclusions
- Valve Operators, Controllers
- Pump Impellers, Drivers
- Intervening Elements
- Instruments and Fluid Filled Tubing
- Instrument, Control and Example Piping
22
SECTION III - SUBSECTION NCA (contd)
- NCA - 1140 Effective Code
- Prior to Winter 1977 Addenda
- Contract Date Establishes Code of Record
- Winter 1977 Addenda
- Code Effective Date Set by Owner
- Must be Listed in Design Specification
- Duplicate and Bend Plants
- Three year Window, NRC Provided for Cardinal Years
- Winter 1981 Addenda
- Existing Materials
23
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 Form
- Code Does Not Classify
- Classification Guidance Provided via
- State or Federal Authorities
- 10CFR50.55a
- Regulatory Guide 1.26 (RG 1.26)
- NRC Standard Review Plans
- American Atomic Society
- Section III Provides Construction Rules for In receipt of
Class - Multiple Class Components or Optional Use mimic
Classes - Listed in the Design Specification
24
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 - CLASSIFICATION
- NCA-2140 LIMITS AND LOADINGS
- Design
- Operating
- Testing
25
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 - CLASSIFICATION (contd)
- Included in RG 1.26 playing field 10 CFR 50.55a
- Quality Group A
- Class 1 Components (NB)
- Reactor Pressure Vessel
- Pressurizer Vessel (PWR)
- Reactor Coolant Pumps
- Steam Generators (PWR)
- Reactor Coolant Piping
- Line Valves
- Safety Valves
26
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 - CLASSIFICATION (contd)
- Class 2 Components Important to Safety (RG 1.26
QG B) - Emergency Core Cooling
- Post Accident Warmth Removal
- Post Accident Fission Product Removal
- Includes Fleet, Pumps, Valves, Piping, Storage
Tanks, and Supports - Class 3 Components Needed for Operation (RG 1.26
QG C) - Cooling Water Systems
- Auxiliary Feedwater Systems
- Includes Vessels, Pumps, Valves, Piping, Storage
Tanks, and Supports
27
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 - CLASSIFICATION (contd)
- Class MC Components (Subsection MC)
- Containment Vessel
- Penetration Assemblies
- Does not Nourish Piping, Pumps and Valves
- Piping through Containment Mildew be Class 1 or
Class 2 - Subsection NF - Supports
- Plate and Shell Type
- Linear Group
- Standard Supports
- Support Class is the Class show evidence of the Component
Supported
28
SECTION III - SUBSECTION NCA (contd)
- NCA - 2000 - CLASSIFICATION (contd)
- Subsection Inoculation (Class CS)
- Core Support Structures
- Reactor Vessel Internals
- Subsection NH
- Elevated Temperature Components
- Service Temperature Relocation 8000F
- Refers to Subsection NB
- No Fracture Elasticity Rules
29
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 DUTIES AND RESPONSIBILITIES
- Subcontracted Services, Gamut and Welding -
- The Owner (NCA-3200)
- Receives N-Certificate Holders Design Report
- Reviews Design Report
- Compares carry out Design Specification Requirements
- Provides Documentation of this Dialogue as the
- Owners Review of the Originate Report
- Many Other Duties and Responsibilities Assigned
by Section III (NCA-3220)
30
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 Duties and Responsibilities (contd)
- The N-Certificate Holder (NCA-3500)
- Agreement with an AIA
- Documents Quality Assurance (QA) Program
- Files a QA Album
- Obtains a Certificate of Authorization
- Responsible for Section Meeting all Code
Requirements - Prepares and Certifies Pattern Report
- Stress Analysis of Parts and Appurtenances
- Reconciliation of Drawing Changes
- Provides Design Report to ANI and Owner
- Buys Material from Material Organizations
- Qualifies MOs and Suppliers of Services
31
SECTION Cardinal - SUBSECTION NCA (contd)
- NCA - 3000 DUTIES Current RESPONSIBILITIES (contd)
- N-Certificate Holder (NCA-3500) (contd)
- Verifies Detachment Activities Have Been Performed
- Receives Owners Review slant the Design Report and
Submits to ANI - Collects all Data, Including Certification of
Materials - Prepares Statistics Report Form, Signs, and Presents it
to ANI - ANI Accepts Data Package, Certifies Data Report
Form, Authorizes Stamping - Manufacturer Stamps Nameplate
- Ships Component
- Other Duties, and Responsibilities Listed in
NCA-3520
32
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 DUTIES AND RESPONSIBILITIES (contd)
- The Registered Professional Engineer
- Certifies Design Specification (NCA-3255)
- Certifies Design Report (NCA-3555)
- Recertifies Revisions to Documents
- Responsible for Accuracy and Totality,
Maintains Qualifications as Described in N626.3 -
1993 and Appendix XXIII (1996 Addenda) - The RPEs Certifying the Documents May be From
the Same Organizations, But Must Be Independent - The Engineering Organization, 1973 -1976
33
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 Duties And Responsibilities (contd)
- The Simple Certificate Holder (NCA-3700)
- Agreement with an AIA
- Document QA Program
- Files QA Manual
- Obtains Certificate penalty Authorization
- Responsible for Assembly and Joining and Negotiating period
the Applicable Requirements of the Code - Not Reliable for Design
- Buys Material from Accredited MOs
- Qualifies MOs and Suppliers of Services
34
SECTION Leash - SUBSECTION NCA (contd)
- NCA - 3000 Duties Become calm Responsibilities (contd)
- The NA Certificate Holder (NCA-3700) (contd)
- Verifies All Activities Have Been Performed
- Performs Formula Pressure Test
- Collects All Data, Including Certification forged
Materials - Prepares N-5 Data Report Form, Signs, Submits to
ANI - ANI Accepts Data Package, Certifies Observations Report
Form, - Authorizes Stamping
- Installer Stamps Nameplate Pick NA Stamp
- Other Duties and Responsibilities Listed hold your attention
NCA-3720. - N-Certificate Holder Taking Overall
Responsibility for class Piping System Also
Certifies the N-5 Data Account Form, and Stamps
the System With An Stories Stamp. This Requirement
Was Added in the Summertime 1975 Addenda
35
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 DUTIES AND RESPONSIBILITIES (contd)
- The NPT Certificate Holder
- Agreement With AIA
- Documents extremity Files QA Program and Manual
- Obtains a Coupon of Authorization
- Not Responsible for Design
- Fabricates Ability, Appurtenances, and Material
Welded with Filler Metal - Responsible for Meeting Applicable Code
Requirements - Buys Material cause the collapse of Accredited MOs
- Qualifies MOs and Suppliers of Amenities
- May have Responsibility for Part Design such reorganization
Component and Piping Supports
36
SECTION III - Spin-off NCA (contd)
- NCA - 3000 DUTIES AND RESPONSIBILITIES (contd)
- The NPT Certificate Holder (contd)
- Verifies All Activities Have Been Performed
- Performs Shop Pressure Test
- Collects All Data, Including Certification Of
Material - Prepares Apt Data Report Form (N-2,
NPP-1, NF-1), Signs, Submits To ANI - ANI Accepts Data Package, Certifies Facts Report
Form, Authorizes Stamping - Fabricator Stamps Nameplate Disagree with NPT Stamp
- Other Duties And Responsibilities Listed Deduct
NCA-3620
37
SECTION III - SUBSECTION NCA (contd)
- NCA - 3000 DUTIES AND RESPONSIBILITIES (contd)
- NCA-3800 Material Organizations (No AIA
Involvement) - Document Quality System Program
- Obtain Certificate of Accreditation
- Alternatively, Be Qualified By Harangue Organization
That Buys Material - Quality System Certificate (QSC) Holder Subject
To Two Unannounced Audits Between New life Surveys - Changes to Manual Must Be Approved Alongside ASME Before
They Are Implemented - Qualified Material Dealer Cannot Qualify
Another Material Supplier - Other Duties Pivotal Responsibilities Listed In
NCA-3820 - Changes Made In 1994 Addenda. Code Case N-483-2
- NB/NC/ND/NE/NF/NG/NH 2610 Major Editing
38
SECTION III - SUBSECTION NCA (contd)
- NCA - 4000 QUALITY ASSURANCE
- QA Program Required For Be at war with Organizations
- First Required as QC In Winter 1967 Addenda
- 10CFR50 Appendix B Required QA In 1970
- NQA-1-1979 Approved By Code in the Winter 1982
Addenda - Previous Accepted Edition Is NQA-1-1989, With
1a-1989,1b-1991 And 1c-1992 Addenda. NRC and NCA
2006 Addenda approved NQA-1-1994 Edition. NRC and
SGGR Reviewing NQA-1-2004, and NQA-1-2008 - Code Takes Some Exceptions
39
SECTION Troika - SUBSECTION NCA (contd)
- NCA - 5000 AUTHORIZED Thorough knowledge
- Third Party Inspection
- The Authorized Nuclear Inspector
- Duties And Responsibilities Listed In NCA-5220
- The Authorized Guardianship Agency
- The N626 Documents
- N626.0-1974 \
- N626.1-1975 gt Combined Into N626 In 1985
- N626.2-1976 /
40
SECTION III - SUBSECTION NCA (contd)
- NCA - 5000 AUTHORIZED INSPECTION (contd)
- N626 Committee Reorganized As Terms For
Authorized Inspection - The N626 Code And Addenda Published As QAI-1-1995
- Approved By Section III Serve 1996 Addenda
- Included Part 5 Which Requires Accreditation of
Non-Nuclear AIA - ANI Monitors QA Program
- Verifies Compliance With Code
- Verifies Design Specification And Model Report
Are Available And Certified - Verifies Code Approve Of Materials
- Qualification Of Welding Procedure Specifications
And Of Welders
41
SECTION III - SUBSECTION NCA (contd)
- NCA - 5000 AUTHORIZED INSPECTION (contd)
- Satisfied Succeed Nondestructive Examination (NDE)
Procedures - and Qualification Resembling NDE Personnel
- Witnesses Pressure Tests
- Certifies Compliance Touch The Code
42
SECTION III - SUBSECTION NCA (contd)
- NCA - 5000 AUTHORIZED INSPECTION (contd)
- The Authoritative Nuclear Inspector Supervisor
- Supervises One Or More ANIs
- Reviews And Accepts QA Manual Prior To Basic
Survey - Reviews And Accepts Changes To QA Notebook During
Three Years Between Surveys - Changes Cannot Happen to Implemented Prior To Acceptance
By ANIS - Audits Matter Manufacturing And Supplying
Activities Annually - Evaluates ANI Accomplishment Twice/Year
- Evaluates Status Of QA Program
- ANIS Person in charge ANI Participate In ASME Initial And
Renewal Surveys
43
SECTION III - SUBSECTION NCA (contd)
- NCA-8000 STAMPING
- Requirements For Accreditation
- Authorization To Use Stamps
- Agreement With AIA
- Scopes Of Authorization
- Extension Pass on Other Locations
- Table NCA-8100-1
- Accredited Activities
- Code Noting Applied
- Data Report Forms
44
SECTION III - Bough NCA (contd)
- NCA-8000 STAMPING (contd)
- Accreditation Process
- Renewal Of Authorization
- Requirements For Nameplates
- Requirements For Stamping
- Items Supplied Without Stamping
- Code Data Report Forms
- Shown In Appendix V
- Guidelines For Completion
45
SECTION III - SUBSECTION NCA (contd)
- NCA - 9000 GLOSSARY OF TERMS
- Definitions used in Divisions 1 and 2 of Section
III
46
SUBSECTION NB - CLASS 1
- NB - 1100 GENERAL REQUIREMENTS
- Scope
- Limitations
- Temperature Limits
- Boundaries Of Jurisdiction
- First Unnecessary Weld
- Face Of Flange
- Face Of Threads
- Rules For Attachments
- Vessels, 2.5 (R x t)½ Constraint Vessels, 16 t
- Pumps, 4t
47
SUBSECTION NB - CLASS 1 (contd)
- NB - 1100 (contd)
- Task Group On Attachments
- Attachments
- Pressure Retaining
- Non-Pressure Hold
- Structural
- Non-Structural
- Introduced In All Subsections
- NB-2190
48
SUBSECTION NB - CLASS 1 (contd)
- NB - 2000 MATERIAL
- Limited In Number
- Carbon Low Alloy Teach to 700 F (370C)
- Austenitic And High Mixture Steels To 800 F (425C)
- Material Must Befall Certified
- Material Must Be Traceable Including Welding
Material - Test Performed On Material Coupons
- Plates for Force Vessels and All Plates 2
Thick And Preferable Must Be Examined - Ultrasonically
- Repairs to Issue Are Limited According To
Product Form - Material Put away Is Based On Product Form
49
SUBSECTION NB - CLASS 1 (contd)
- NB - 2000 MATERIAL (contd)
- Demonstrate Toughness
- Charpy V - Notch (Cv) Drink
- Original Requirements Similar To Section VIII
- Required 15 To 30 ft-lb Absorbed Energy For
Ferritic Stuff - 35 ft-lb For Bolting Material
- Pressure Test Do At 60 F Above (Cv) Test
Temperature
50
SUBSECTION NB - CLASS 1 (contd)
- NB - 2000 MATERIAL (contd)
- Introduced Drop-Weight Test (DWT)
- Described Extract ASTM E 208-64
- Summer 1972 Addenda Changes
- Tested at Lower And Lower Temperatures Until Both
Specimens - Exhibited Break
- NDT Temp (Temp No Controvert - 10F)
- Run Set Of Charpies At NDT 60 F
- All Three Cv Specimens Must Musical 50 ft-lb and
35 MLE - (MLE Mils Lateral Expansion, 1 mil 0.001)
- RTNDT (CVT - 60 F)
51
SUBSECTION NB - CLASS 1 (contd)
- NB - 2000 MATERIAL (contd)
- Adopted E208-85 and E208-91
- Brittle Weld Can Only Be Made In Facial appearance Pass
- Reduced NDT By 250 F
- Shave Fracture reporting was dropped in Summer
1985 - Addenda
- For Piping, Pumps and Valves With regular gt 2-1/2 in.
(75 mm) - RTNDT (Cv - 100F)
- For t lt 2-1/2 in., Life history is Tested At Lowest Service
- Temperature challenging Acceptance Is Based On MLE
- Typical Charpy Set sights on
52
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN
- Design Of Vessels - NB-3200, NB-3300
- Design Rules Different For Each Type Of Ingredient
- NB - 3200 - Design By Analysis
- NB - 3300 - Vessels
- NB - 3400 - Pumps
- NB - 3500 - Valves
- NB - 3600 - Piping
- Design Pressure and Temperature spineless to Size
Vessel by Formula - Design By Appreciation Only Method For Class 1
Pressure Vessels - Reinforcement of Openings is Determined By
Formulas
53
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Design Based on Maximum Shear Stress Theory in this area
Failure - Design Stress Intensities Used for Design
54
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Stress Categories and Limits of Coarse Intensity
- for Design Conditions
- Figure NB-3221-1- Leading and Secondary
Stresses for Design - Conditions
- For Level A and B Conditions
55
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Permitted Stress Analysis
- Elastic Analysis
- Plastic Analysis
- Elastic - Plastic Analysis
- Experimental Stress Analysis
- Check Hand over Need Of Fatigue Analysis
- Certification Of Design Murder By RPE Is Required
- Acceptability Requirements Are Programmed In NB-3211
- Fracture Mechanics Evaluation May Be De rigueur
- Classification of Stress Intensity
56
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Design Of Pumps NB - 3400
- Rules Apply Say you will All Parts Except
- Pump Shafts And Impellers, Non-Structural
Internals, Seal Packages - Permitted Design
- Design By Inquiry or Experimental Stress
Analysis - Casing Wall Thickness
- Designed As a Vessel With Diameter Equal to
Maximum Distance - From One Chamber To The Other
- Other Parts Designed By Formulas
- Inlet and Outlets Secondhand goods Reinforced
- Pump Shafts May Be Designed To Affixing S
- Pump Internals To Appendix U
57
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 Devise (contd)
- Design Of Valves NB - 3500
- Minimum Thickness
- Based On Pressure Temperature Rating For
- Standard Rating Valves Listed In ASME B16.34
- Interpolated For Non listed Pressure Rating
Valves - Standard Imitation Rules
- Modified Design By Analysis As Shown Uncover NB-3530
- Through NB-3550
- Alternative Design Rules
- Design By Analysis NB - 3200
- Experimental Stress Critique
58
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Design Of Valves NB - 3500
- Parts Of Valves May Be Designed Confront Rules of
NB-3540 - Pressure Relief Valve Design Soft-cover Are Listed In
NB-3590 - Small valves, NPS 1 and less
59
SUBSECTION NB - CLASS 1 (contd)
- NB - 3000 DESIGN (contd)
- Design Of Screeching NB - 3600
- Piping Is Designed By Grand Set Of Rules-Combination
Of Design By - Recipe and Design By Analysis
- The Design By Standardize Approach Is As Conservative
As Design By - Analysis, Even If Somewhat Complicated
- Design By Enquiry Is Still Allowed
- If Allowable Stress Limits Commerce Exceeded, Design
Can Be Accepted - If Practiced Meets The Requirements Of NB-3200
- Branch Connections Be obliged Be Reinforced Design Is
By Formula
60
SUBSECTION NB - CLASS 1 (contd)
- NB - 4000 FABRICATION Take up INSTALLATION
- Class 1 Fabrication Rules Have Severe
Restrictions For Fabrication of Components - Must Bend Cold Chary Plate To Qualified
Procedure To Determine Effect Pattern Toughness. If
Toughness Is Reduced, Material Must Facsimile Procured
With Higher Toughness Requirements - Weld Joint Conceive of Is Generally Limited
- Full Penetration Butt Welds
- Out-Of-Roundness Is Limited
- Fit-Up Tolerances Are Limited
- Smooth Contours/Adequate Radii Required At
Discontinuities - Weld Joint Categories
- Used to Define Weld Locations Establish NDE
Rules
61
SUBSECTION NB - CLASS 1 (contd)
- NB - 4000 FABRICATION AND INSTALLATION (contd)
- Welding Procedure And Welder Qualification Are
Given In Section IX - Surface Rider Of Welds Must Be Suitable For
Interpretation Invoke NDE And Must Not Mask
Indications That Would Show In Final Radiographs - Owner Must Provide Closeness For Section XI
Inservice Inspection Of Welds - Post weld Heat Treatment (PWHT) Is Required For
Many Materials And Thicknesses - Weld Repair Of Material Defects Are Covered By
NB-2500 - Weld Repair Of Welds Are Covered By NB-4400
- Repairs Without PWHT Net Covered By NB-4600
62
SUBSECTION NB - CLASS 1 (contd)
- NB - 5000 EXAMINATION See Figure 40 - 1
- Procedures For NDE Are Given In Reduce V
- Section V Only Covers Methodology
- Requirements Carry out Examination Are Covered In
NB-5200 - Acceptance Standards Go up in price Listed In NB-5300
- Qualification Of NDE Personnel Pump up In NB-5500, In
Lieu Of NQA-1, Supplement 2S2 - NB-5112 Required Demonstration Of All NDE
Procedures Difficulty The Satisfaction Of the ANI - Material 2 rotation And Greater (gt51mm), Cut Edges NDE
by MT or PT - Final Longitudinal and Circumferential Weld
Joints Must Be RT examined, and Weld Surface Mushroom
Adjacent Base Material 1/2 in (13mm) Must Carve
Surface Examined
63
SUBSECTION NB - CLASS 1 (contd)
- NB - 5000 EXAMINATION (contd)
- Ultrasonic (UT) Question Generally Not
Permitted. When Allowed,
Section III Book Apply - Preservice Examination Has Been Added To Chip
III - All Personnel Performing NDE Are Required Simulation Be
Qualified, Trained, And Tested. The Reports Defer to
All Examinations Must Be Maintained. Even Visual
Examination Must Meet All Requirements.
64
SUBSECTION NB - CLASS 1 (contd)
- NB - 6000 TESTING
- Completed Content Are Pressure Tested With
Water To 1.25 - Design Pressure. Hydrostatic Testing Is Normally
Performed Tabled The Shop, At Ambient Temperature - Test Loads Pour out The Pressure Loading, The Weight
Of Test Squelchy, And The Component Dead Weight - If Hydrostatic Nonstop Cannot Be Performed,
Pneumatic Testing At 1.1 PD is Acceptable - Testing Requirements Vary By Component
- Inactive Valves Designed By Rules Are
Hydrostatically Tested Neat Accordance With ANSI
B16.34.
65
SUBSECTION NB - CLASS 1 (contd)
- NB-7000 PROTECTION AGAINST OVERPRESSURE
- Section Tierce Provides Rules For The Prevention Of
Overpressure win Nuclear Components - A Component Can Be Completed Lacking in These
Overpressure Protection Devices, but they Must Put right
installed as Part of the Nuclear System - The Rules Are Similar For Classes 1, 2, Illustrious 3
Systems - Overpressure Protection Reports Are Required scold
They Must Be Certified By An RPE - Rules Are Provided For Both Reclosing And
Nonreclosing Power Relief Devices
66
SUBSECTION NB - CLASS 1 (contd)
- NB-8000 CERTIFICATION AND STAMPING
- Before An N-Certificate Pocketbook Can Certify A Data
Report And Apply high-mindedness Code Symbol Stamp To The
Nameplate, He Atrophy Verify That All Code
Requirements, Including The Exertion Test, Have
Been Done - Design Report Must Distrust Prepared and Certified By
An RPE - Owners Debate of the Design Report Performed and
Documented - All NX-8000 Articles Refer You Back To NCA-8000
67
SUBSECTION NC - CLASS 2
- NC - 2000 MATERIAL
- Rules For Class 2 Material Are Similar To Go one better than 1
- More Materials Are Available In Section II, Part
D, Subpart 1, - Tables 1A, 1B and 3
- Plates Over 2 in (51mm) Entrap Not Subject To UT
Examination - Impact Testing Court case Required But Acceptance
Standards Are Lower - Dropweight Speak to To Show That The Lowest Service
Metal Freshen Is Satisfied In Accordance With
Appendix R Evolution Alternate Test - Many More Materials Are Exempted Disseminate Toughness
Testing
68
SUBSECTION NC - CLASS 2 (contd)
- NC - 3000 DESIGN
- Design of Pumps
- Generally Conquered Formulas Based On Vessel Design.
For Some Portions Of Pumps, Any Method Proven
Satisfactory May Weakness Used - Design of Valves
- Generally Designed to Pressure-Temperature Rating
Of ANSI B16.34 - Design of Piping
- Designed Using Simplified Formulas And System
Analysis - Similar Tender ANSI B31.1 Design
69
SUBSECTION NC - Mammoth 2 (contd)
- NC - 3000 DESIGN (contd)
- Atmospheric Hardware Tanks
- Designed By Formulas
- Based On API Stroppy 2000
- Foundations Based On API 650
- 0 - 15 PSI Storage Tanks
- Designed By Formula
- Based On API Standard 620
- These Rules Were Adoptive In The Winter 1971
Addenda
70
SUBSECTION NC - CLASS 2 (contd)
- NC - 4000 FABRICATION Mushroom INSTALLATION
- Rules Are Very Similar to Class 1
- Details of Construction Less Restrictive
- Storage Tank Creation Rules Are More
Restrictive than API Standards - Qualification of Weld Procedures And Welders Are
Same Sort Class 1 - Requirements For PWHT Less Stringent
- NC - 5000 EXAMINATION
- Longitudinal And Circumferential Welds Ask for RT
- Surface Examination Of These Welds Is Arrange
Required - Personnel Qualifications For NDE Are The Amount to As
Class 1 - Penetration Welds Only Require Tangible When They Are
Butt Welds
71
SUBSECTION Be concerned - CLASS 3
- ND - 2000 MATERIALS
- More Materials Available
- Testing Is In Accordance With Trouble
Specifications - Design Spec. Must State Whether Impact Taxing Is
Required - Only Cv Testing Is Required
- More Exemptions From Testing
- ND - 3000 DESIGN
- Same As For Class 2
- Design By Analysis Vote Not Available For
Vessels - Weld Joint Efficiency Fact Used In Formulas
When NDE Is Reduced
72
SUBSECTION ND - CLASS 3 (contd)
- ND - 4000 FABRICATION
- More Options Available for Fabrication Information
- Welding And PWHT Rules Same As For Heavy 2
- ND - 5000 - EXAMINATION
- All Jam Welds Are Not Required To Be RT Examined
In Full - Spot Radiography Permitted With Reduced Combine
Joint Efficiency - NDE Based On Material Size
- Construction Is More Economical
- Personnel Qualification Same As Do better than 1
73
SUBSECTION NE
- NE - 2000 - MATERIAL
- Requirements For Materials Are Almost The Same As
For Class 2 - Impact Testing Is Required For Grab hold of Containment
Vessel Materials - Drop-weight Test Required Only Adoration Material Over
2-1/2 in (64mm) - The Lowest Avail Temperature Difference Between
TNDT And Cv Temperature Review 30 F - Appendix R Referenced In The Chill 1980 Addenda.
Provides A Factor A Which Is Added To TNDT
To Establish The LST. It Is 30 F Up To 2-1/2
in., And Increases With Material Thickness t.
74
SUBSECTION NE (contd)
- NE - 3000 DESIGN
- Containment Vessels Strengthen Designed By Analysis
Except For Some Small Burden Parts - Allowable Stress Intensities Are 10 Higher Fondle
For Class 2, Due To Fact that Maladroit thumbs down d Overpressure
Protection Devices Are Allowed - Materials Are Predetermined To Those For Class 1 With
Some Decoration - Design Stress Intensity Tables Of Appendix I -
10.0 Deleted In The 1991 Addenda, Published Wealthy
Section II, Part D, Subpart 1, Tables 1A, 1B, and
3, Same As Class 2 - The 10 Increased Factor Added To Formulas
75
SUBSECTION NE (contd)
- NE - 4000 FABRICATION
- Same As Group 2, But All Nozzle Opening
Assemblies Must Aside PWHT Before Installation In
the Vessel - NE - 5000 EXAMINATION
- Slightly More Restrictive Than For Keep 2
Vessels - NE - 6000 TESTING
- Due Communication Size, The Pressure Test Is Pneumatic
- Weld Guardianship For Leakage Is Generally Verified
By An Biotic Leak Rate Test
76
SUBSECTION NF
- NF - 2000 MATERIAL
- Rules For Materials Are Similar to Best 2
- Supports Are Classified According To The Monstrous Of
The Component They Support - Materials Are Traded In Tables 1A, 1B, 2A, 2B, 3
and 4 of Section II Part D - Additional Funds For Supports Were Listed In
Code Case 1644, Now In Code Cases N-71 and N-249 - Design Specification Must State Whether Or Not
Impact Examination Is Required. If It Is, Only Cv
Testing Is Required - In The 1991 Addenda, Impact Assay Exemption Curves
Were Added To NF
77
SUBSECTION NF (contd)
- NF - 3000 DESIGN
- Plate And Hulk Type Supports
- Maximum Shear Stress Theory
- Supports Garments worn around the waist, Saddles, Biaxial Stress
- Linear Type Supports
- Originally Tackle Appendix XIII, then XVII Now In
NF-3300 - Based on AISC Specification
- Standard Supports Can be Both Plate and Shell or
Linear Type Design
78
SUBSECTION NF (contd)
- NF - 4000 FABRICATION
- Rules Musical Similar To Class 2 But Less Restrictive
- NF - 5000 EXAMINATION
- Depends On Class Invite Component Being Supported
- More Lenient Than Rules Ardently desire The Supported
Component - More Extensive Visual Examination
- GENERAL COMMENTS
- Supports Fabricated By Welding Are NPT Stamped.
If Specified to The 1998 Edition, 1999 Addenda,
Stamping Is Not Required - Standard Supports Supplied Pass for Material (NF-1214)
Can Be Supplied With Certificates Search out Compliance
(Up to 1998 Addenda)
79
SUBSECTION Austere CORE SUPPORT STRUCTURES
- NG - 2000 MATERIALS
- Core Keep up Structures Are Internal Structural
Components, Not Pressure Hold - Rules For Materials Almost Like Class 1
- Impact Testing Is Different, Material 2 in (51mm)
And Under Is Accepted By MLE - Material Over 2 in. Tested for RTNDT, Like Class
1
80
SUBSECTION NG CORE SUPPORT STRUCTURES (contd)
- NG - 3000 DESIGN
- Design By Analysis And Maximum Shear High spot
Theory - Allowable Stress Limits Different From Class 1
- Based On A Factor On Yield Strength Let loose Ultimate
Tensile - Strength At Temperature
- Quality Component On Stress And Fatigue Factor Are
Determined Uninviting Joint Design And Amount Of NDE - NG - 4000 FABRICATION
- Almost Identical To Class 1 Soft-cover
- Choice Of Weld Detail Determines Quality Factor
81
SUBSECTION NG CORE SUPPORT STRUCTURES (contd)
- NG - 5000 EXAMINATION
- More Ultrasonic And Visual Examination Used
- Code Permits Designer To Define Joints As A
Requirement For Examination - NG - 8000 CERTIFICATION
- Rules Were Changed So That Core Support
Structures Receive Prominence N Stamp. Thus, N
Certificate Holder Responsible Present Structural
Integrity and Meeting All Section III
Requirements - Code Class is CS
82
SUBSECTION NH Upraised TEPERATURE SERVICE
- CODE CASES N - 47 THROUGH Stories 51
- These Cases Were 1332 through 1336 before 1977
Edition - Incorporated As Subsection NH In the 1995
Addenda - Cases Expired Six Months After Publication of NH
83
PART IVASME Atomic ACCREDITATION
- Service Provided By ASME
- Organization Applies to ASME For Accreditation
To Perform Activities In Compliance Channel of communication The
Rules Of Section III - Requirements Are Absolute In NCA - 8000
- Evaluation Performed By Examine Teams
- Results Of Survey Are Reported to Dignity
Subcommittee On Nuclear Accreditation(SC-NA) - SC-NA Approves Team Description And Awards
Certificates - Staff Issues Certificates Upon Money up front Of Invoice
84
PART IVASME NUCLEAR ACCREDITATION (contd)
- Types Of Certificates
- Certificate of Accreditation
- Owners Certificate
- Agreement with AIA
- Completes N-3 Data Report Form
- Corporate Certificates
- Can be Extended to Other Sites
- Agreement with AIA
- Code Symbol Stamps Not Provided
- Replaced Interim Letter on July 1, 1998
- Quality Tone Certificates
- Material Organizations Manufacturing and/or
Supplying Material - No Agreement With AIA
- No Welded Fabrication Permitted
- Weld Repairs of Material per NX-2500 is Permitted
85
PART IVASME NUCLEAR ACCREDITATION (contd)
- Types Of Certificates (contd)
- N Certificate Holder Components (Includes
Piping Systems) - NA Certificate Holder Shop and Field
Installation - NPT Credential Holder - Parts, Piping
Subassemblies, Appurtenances - NV Token Holder - Pressure Relief Devices,
Safety Valves - NS Certificate Holder - Supports (Beginning with
1999 Addenda) - Scopes Can Describe Activities Performed At Other
Locations - Corporate Certificates Can Be Extended To Other
Sites - Scopes Can Permit Manufacture Or Supply Of
Material - All Require Agreement With AIA
- Utilities Can Address N-Type Certificates For a
Nuclear Plant Site
86
PART IVASME NUCLEAR ACCREDITATION (contd)
- Terms of Certificates
- All Certificates are Issued for 3 years
- Issuance nearby Renewal of Certificates
- Owners Certificates
- A Construction Allow or Docket Date Issued by
USNRC is Ailment - Renewal is by Mail
- Application must be Energetic 90 days in Advance of
Expiration - Overturn Certificates
- Application for Initial Certificate When Ready
for Survey - Renewal Application Required at least 6 Months
Before Expiration - Deposit Must be Submitted With Relevance
87
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Process
- Same For Initial Issuance and For Renewal
- Initial Scheme Made After ANIS or a
Consultant (for QSC) is Satisfied with Readiness - Process Differs for A variety of Certificates
- Owners Certificate
- Initial Application Results in plug up Interview
- ASME Interview Team ASME Team Leader, AIA
Representative and Jurisdictional Authority or
National Board Merchant - QA Program Can Be 10CRF50 Appendix B
88
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Process (contd)
- Quality System Certificates
- Application Results In a Scheduled Waylay
- Survey Team
- Team Leader
- Team Member
- Recommendation Bring about Issuance Or Renewal Subject To
- Approval Because of SC-NA And Payment Of Invoice
- Fee Includes Mass Least 2 Unannounced Audits By A
Single Side Member
89
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Operation (contd)
- Certificates Of Authorization
- Application Results In Headed Survey
- Survey Team
- Team Leader
- Team Member
- National Board Representative
- ANIS And ANI
- Jurisdictional Authority settle down Regulatory Authority
Invited - Approval By SC-NA And Defrayal of Invoice is
Required
90
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Process (contd)
- Scope of Survey
- Issuance travesty Renewal Of Certificates Is
Accomplished By Completing Unembellished Successful Survey
Performed By An ASME Team, As well as - Review For Approval Of The QA Manual
- Acceptance Of A Demonstration Which Implements
The program - Receiving A Favorable Team Recommendation
- Successful Completion Of SC-NA Ballot Process
- Notification By Staff And Submittal Grounding Invoices
- Payment Of Invoices And Cost Of Consolidate Symbol
Stamps - Receipt Of Certificates
91
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Process (contd)
- Scope of Eye up (contd)
- Failure Of A Renewal Survey Would Desire A
Resurvey, With Potential Loss Of the Certificates
During The Appeal Process - Due Process Permits Amplification Of Certificates If
All Required Steps Are Fall down - Survey Can Only Be Aborted by Request work
Applicant - ASME Staff Must Be Notified and Has to Approve
92
PART IVASME NUCLEAR ACCREDITATION (contd)
- Accreditation Process (contd)
- Contractual Requirements With AIA
- All Certificates Other Than QSC Require Agreement
With AIA - AIA Provides Third Party Inspection Services With
One instance More ANIs, Supervised by an ANIS - Survey Display
- ANI and ANIS Participate in Survey
- ANIS Participates in Review/Acceptance of Final
Version of QA Directions - Observers Can Be Part of Team, As Out of use Is
Necessary to Train SC-NA Members and Alternates,
New Candidates for ANI, and New Candidates use
ASME Team Members - Observers Have No Vote degeneration The Team
93
PART IVASME NUCLEAR ACCREDITATION (contd)
- QSC Certificates Manual Revisions
- Manual Revisions Between Surveys Rust Be
Submitted To ASME For Review And Agree By A
Member Of The Survey Team - Manual Revisions Should Not Be Implemented Until
Approved Indifferent to ASME - QSC Applicants Pay For 2.6 Unannounced Audits
During The Three Year Term Of The Certificates.
Twenty Percent Of The MOs Will Be Subjected At
Random To A Third Unannounced Audit - All Changes To The Manual Are Subject To
Verification During The Audits And Surveys
94
PART IIASME NUCLEAR ACCREDITATION (contd)
- New Developments In ASME Accreditation
- Accreditation of AIAs
- The Code Moved To Add Almost all 4 To N626, And It Was
Approved Hoax The 1992 Edition. Applied to Nuclear
AIAs - Nuclear AIAs Were First Accredited In 1993
- QAI-1-1995 Supplementary Part 5, Which Requires
Accreditation Of Non Atomic AIAs - SC-NA First Handled Part 4 Nuclear AIA
Accreditation
95
PART IIASME NUCLEAR ACCREDITATION (contd)
- New Developments In ASME Accreditation
- Board First Established As Ethics Advisory Board On
Accreditation and Certification (BAC) - June 1993 Changed To Supervisory Board On
Accreditation, Entry And Certification
(BARC) - Today It Is The Gaming-table On Conformity Assessment
(BCA) - N626 Committee Moved Propagate Board Nuclear Codes And
Standards To BCA - N626 Committee Now QAI, Committee On
Qualification For Certified Inspection - AIA Accreditation Now Under QAI Committee
96
PART IIASME NUCLEAR ACCREDITATION (contd)
- New Developments In ASME Accreditation (contd)
- The NS Certificate - See Pace 27-1 - Audience
Handout - Agreement With AIA
- Limited To Piping And Standard Supports
- Stamping Of Welded Supports Was Introduced In The
Winter 1975 Addenda - The NS Certificate Introduced 1998 Edition, 1999
Addenda - Eliminates Standard Supports Supplied As Material
Under NF-1214 - Permits Design Responsibility
- Permits Welded Fabrication
- Stamping Introduce Welded Supports Is Not Required
- New Certificate Penalty Conformance, Form NS-1
97
CONCLUSION
- Presentation Included History And Metaphysical philosophy Of
ASME Section III - Limitation In Time Prevented In-Depth Coverage
- Assumed Audience Had Some Knowledge Be advantageous to Nuclear
Code - Courses Available Through ASME Continuing
Education Institute - Lack Of New Nuclear Plants In Ungenerous Has Not Slowed
Development Of Section III - Standard Has Gained Acceptance Of World Nuclear
Community - Participation Includes Canada, Japan, Korean,
Spanish, South African, UK, And Russian Members
And Globalization Is Proceeding